As a key piece of equipment in organic fertilizer production lines and waste treatment, the correct operation of a windrow compost turner directly affects work efficiency, equipment lifespan, and personnel safety. Mastering scientific operating methods can maximize equipment performance and avoid safety accidents and mechanical failures. The following are detailed operating procedures.
Preparation before operation is the foundation of safe operation. First, the equipment must be inspected, focusing on whether the track tension is appropriate to avoid derailment due to excessive looseness or tightness; check the levels of fuel, lubricating oil, and hydraulic oil to ensure they are within specifications, and check for leaks at seals; confirm that key components such as the turning teeth and transmission system are not loose, deformed, or damaged, and that electrical system wiring is secure and instrument displays are normal. Simultaneously, the work site must be cleared beforehand, removing stones, steel bars, and other hard objects, leveling the ground slope, and avoiding operation in areas exceeding the equipment’s specified slope to prevent the risk of tipping over. Operators must wear protective equipment, be familiar with the function buttons on the equipment’s control panel, and are strictly prohibited from operating without a license or familiar with the equipment.
During operation, the operating procedures must be strictly followed. When starting the equipment, first connect the power supply. After the instruments have completed their self-check, slowly start the engine and let it idle for 3-5 minutes to allow all systems to warm up before switching to the operating mode. When adjusting the tilting height and width, adjust gradually according to the material thickness and site requirements to avoid excessive load on the equipment due to large adjustments at once. Maintain a constant speed during operation, avoiding sudden acceleration, sudden braking, or sharp turns. Tracked equipment must slow down when turning to prevent track wear or material spillage. Closely monitor the equipment’s operating status during the tilting process. If abnormal noises, vibrations, or instrument alarms occur, stop the machine immediately for inspection. Operation can only continue after the fault has been rectified. Simultaneously, ensure that no unauthorized personnel remain within the operating radius to prevent material splashing or injury from equipment malfunction.
Post-operation maintenance is crucial for extending equipment life. First, shut down the operating mechanism and let the engine idle for 5 minutes before shutting it off to prevent damage from sudden cooling of hot components. Promptly clean any residual material from the equipment, especially debris in the tilting teeth and track gaps, to prevent corrosion or jamming. Inspect all components for wear, tighten any loose bolts, and replenish fuel, lubricating oil, and hydraulic fluid. Park the equipment in a flat, dry area, taking precautions against rain and dust. Record the equipment’s operating time and details to provide a basis for future maintenance.
Following these operating procedures ensures the safe and efficient operation of the windrow compost turning machine, effectively extends its service life, and provides reliable support for related production operations.