The global transformation of agricultural structure and policy orientation are profoundly reshaping the production logic of NPK compound fertilizers, thus forcing the design of production lines to evolve from “standardized mass production” to “multi-variety flexible production.” On the one hand, the expansion of cash crop (such as fruits, vegetables, tea, and traditional Chinese medicine) planting…
In organic fertilizer production lines, the disc granulator is the core equipment for raw material processing. Its operating condition directly affects product quality and production efficiency. Scientific maintenance can extend equipment life, reduce downtime, and lower costs. The following details maintenance methods from three perspectives: daily, periodic, and long-term. Daily maintenance requires “cleaning and inspection in tandem.” After…
The granulation process in NPK fertilizer production lines is transforming towards intelligence and environmental friendliness through innovative equipment and processes. Building upon traditional equipment such as extrusion granulators and drum granulators, AI and nanotechnology are being introduced. Extrusion process innovations include twin-screw extrusion granulators, improving pressure uniformity and resulting in higher particle density. Tower granulation…
At the heart of an organic fertilizer production line, the disc granulator machine, with its unique operating principle, transforms loose organic raw materials into uniform granules, becoming a key piece of equipment connecting fermentation and finished products. While its seemingly simple operation requires precise control of material properties and mechanical movement, the disc granulator’s core structure consists…
Sustainable NPK fertilizer production relies on the environmental characteristics of production lines and granulation equipment, combined with precision agriculture applications, to balance yield and ecological protection. The NPK fertilizer production lines emphasize waste minimization, employing closed conveying and negative pressure dust removal, achieving a dust recovery rate of 95%. NPK fertilizer granulation equipment, such as…
The disc granulator is the core equipment in a fertilizer production line, and its standardized processing flow is crucial for producing high-quality fertilizer. The first step is raw material preparation. Raw materials include organic materials such as animal manure and plant residues, as well as inorganic materials such as urea and ammonium phosphate. These raw materials must be…
The innovative features of NPK fertilizer production lines are leading the fertilizer industry into a new era. These innovations not only improve production efficiency but also focus on sustainability and intelligent development. Traditional NPK fertilizer production lines relied on chemical synthesis and mechanical operations, but in recent years, technological advancements have introduced several cutting-edge elements,…
When producing compound fertilizers using a disc granulator, many factors influence granulation, such as disc diameter, disc speed, disc inclination, nozzle aperture, and moisture content. Generally speaking, disc inclination has a greater impact on the granulation rate, while disc speed has a greater influence on the compressive strength of the granules. The moisture content of disc…
In the NPK fertilizer production line, disc granulators are a widely used and highly favored granulation equipment. The disc granulator‘s structure is relatively simple yet unique. It primarily consists of an inclined disc, a drive mechanism, and a spray system. The disc, the core of the granulation process, is typically constructed of high-strength steel to ensure it…
Technology is the primary productive force, and for NPK fertilizer production lines, continuous technological innovation is the core driving force for maintaining competitiveness and adapting to the needs of agricultural development. Currently, with the integration of technologies such as artificial intelligence, big data, and new energy, NPK fertilizer production lines are moving towards intelligence, diversification,…