Windrow compost turning machines are key equipment in organic fertilizer production lines and waste disposal, efficiently turning materials and improving fermentation efficiency. Mastering proper operation is crucial to ensuring operational safety and equipment life.
A comprehensive inspection is essential before use. First, check the track condition to ensure proper tension, check for damage or looseness in the track shoes, and ensure the travel system is functioning properly. Next, inspect the powertrain to ensure sufficient engine oil, coolant, and fuel, and the battery charge. After starting the engine, listen for a smooth running sound and any unusual noises. Finally, inspect the working mechanism to ensure the turning disc is intact, any loose connections, and any leaks in the hydraulic system, ensuring all components are functioning properly.
Operation procedures must be followed. After starting the equipment, perform a no-load test run for 3-5 minutes. Allow all systems to operate smoothly before entering the work area. During operation, adjust the height of the tipping disc according to the material thickness and moisture content. Generally, a material thickness of 80-120 cm is recommended. Maintain a tipping speed of 3-5 km/h to ensure uniform and complete material tipping. If hard debris is encountered, stop operation immediately and clear the debris before continuing to avoid damaging the cutter disc. During operation, monitor the equipment’s operating status at all times. If any abnormalities such as unusual noises or oil leaks are detected, stop the machine immediately for inspection.
Safety precautions must not be overlooked. Operators must undergo professional training and be familiar with the equipment’s structure and operating procedures. They must wear protective equipment such as hard hats and non-slip shoes during operation. Warning signs should be posted in the operation area to prohibit unauthorized personnel from entering. When turning, slow down and drive slowly to avoid sudden turns that could cause rollovers. When operating up or down slopes, the slope should not exceed 15 degrees to prevent loss of control.
After completing an operation, a windrow compost turning machine requires maintenance. Clean any remaining material from the equipment, especially the tipping disc and tracks, to prevent material from caking and affecting subsequent use. Check the wear of each component and replace severely worn parts promptly; add lubricating oil to each lubrication point to ensure smooth operation of the equipment. Park the equipment in a flat, dry area and take measures to protect it from rain and dust to extend its service life.